Aluminum Foiled Flexible Busbar

Aluminum Foiled Flexible Busbar

Aluminum Foiled flexible busbar refer to the busbar as a composite of several layers of 0.lmm or 0.2mm thick aluminum foil. The structure of the busbar has two separated areas: solid and flexible.The solid area is welded by molecular diffusion welding machine and it is for cell/module connection in battery pack. The flexible area is not be welded during manufacture process and it will be beneficial for assembly and reliability for vibration.

Advantage Of Our Aluminum Foiled Flexible Busbar

· Can be laser welded at customer site and better for high volume production

· Be flexible and better for assembly

· More light to save the weight of the battery pack

· More reliable for vibration

· Can be for cell connection and module connection

Busbar Cell – Series

Aluminum Foiled Flexible Busbar Cell- Series Connection

Busbar is composed by several layers of 0.1mm or 0.2mm thick aluminum foils. This busbar thickness can be 0.4mm-3mm. These aluminum foils are welded by molecular diffusion welding machine. This busbar will be laser welded in battery module and will service as cell series connection

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Busbar Cell – Parallel

Aluminum Foiled Flexible Busbar Cell- Parallel Connection

Busbar is composed by several layers of 0.1mm or 0.2mm thick aluminum foils. This busbar thickness can be 0.4mm-3mm. These aluminum foils are welded by molecular diffusion welding machine. This busbar will be laser welded in battery module and will service as cell parallel connection

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Busbar Cell – Output

Aluminum Foiled Flexible Busbar Cell- Output Connection

Busbar is composed by several layers of 0.1mm or 0.2mm thick aluminum foils. This busbar thickness can be 0.4mm-3mm. These aluminum foils are welded by molecular diffusion welding machine. This busbar will be laser welded in battery module and will service as cell output connection

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Busbar with insulation

Aluminum Foiled Flexible Busbar with insulation

Busbar is composed by several layers of 0.1mm or 0.2mm thick aluminum foils. This busbar thickness can be 0.4mm-6mm. These aluminum foils are welded by molecular diffusion welding machine. This busbar normally are insulated by heat-shrinkable tube. This busbar will be laser welded or be bolt/nut connected with other parts in battery pack and will service as module connection

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Busbar for power electric system

Aluminum Foiled Flexible Busbar -for Power Electric System

Busbar is composed by several layers of 0.1mm or 0.2mm thick aluminum foils. This busbar thickness can be 6mm-20mm. These aluminum foils are welded by molecular diffusion welding machine. This busbar will be bolt/nut connected with other parts in power electric system.

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